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Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering
Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel
Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: inf[email protected]
www.hillesheim-gmbh.de
Innovations for heating
Flexible electrical heating
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Podsumowanie treści

Strona 1 - Flexible electrical heating

Tracer Heater Systems · Heating Hose Systems · Manufacturing · EngineeringHillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 WaghäuselTe

Strona 2

3General Pointer and FactsFoam installationwrapper foam, PUR-foam, 2K installationsTransporting technologyHGV, ship loading / unloading hosesSilo and

Strona 3 - Company Portrait

93Temperature ControllersSeries AZT Electronic antifreeze controllerThis is an inexpensive electronic antifreeze controller, with internal or external

Strona 4 - Retaining heat

94Temperature ControllersSeries HE / HERElectronic load relayElectronic load relay SSR 25 AThe HER 25 load relay is a ready to install electronic powe

Strona 5

95Temperature ControllersSeries HTKMechanical two-point controllerThis capillary tube controller is suitable for simple temperature control or monitor

Strona 6 - Contents

96Temperature ControllersHeating tape sensor Thermocouple fl at sensor +450 °Cwith 1.5 m long silicone insulated equalizing cableOrder Nr. Sensor typeH

Strona 8

98Notes

Strona 9 - Hillesheim heating hose

VI5 Special DevelopmentsAirtherm air heater. . . . . . . . . . . . . . . . . . . . . . . . 100 °C . . . . . . 76HFM – fl

Strona 10 - Examples and Fields

Hillesheim GmbHAm Haltepunkt 12D-68753 Waghä[email protected]: 0049 (0) 7254 / 9256-0Fax: 0049 (0) 7254 / 9256-20

Strona 11 - Technical Data

Tracer Heater Systems · Heating Hose Systems · Manufacturing · EngineeringHillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 WaghäuselTe

Strona 12 - General Pointer and Facts

4General Pointer and FactsTechnical DataRated power watt/meter at 230 V ~ for standard-heating hosesType DN 4 6 8 10 12 16 20 25 32 40 50H 100 100 °C

Strona 13 - Fittings

5General Pointer and FactsGeneralNominal size: The nominal size (inside diameter) is abbreviated as NW or (English) DN, and is determined by the fl ow

Strona 14

6General Pointer and FactsDKR*Universal conical nipple, union nut inch (BSP) *2DN (NW) G = inch thread 4 G 1/8"-28 G 1/4"-19 6 G 1/4"-

Strona 15 - Pressure Hoses

7General Pointer and FactsFittingsDKJ*Nipple with 74°-conus JIC, union nut UNF-threadDN (NW) G = Thread47/16“ -20 UNF61/2“ -20 UNF81/2“ -20 UNF89/16“

Strona 16 - External Protective Hoses

8General Pointer and FactsPressure HosesT 1Smooth PTFE hose with one braided layer of stainless steel wire, (1.4301) max. working temperature 250°Chos

Strona 17 - End Caps

9General Pointer and FactsPolyamide-standard protective braid material: PA 6, Polyamidetemperature stability+150 °C *Very fl exible, deliverable in dif

Strona 18 - Connection Cable Exit

10General Pointer and FactsHard capTear- and twist safeguardThe hard cap is fi rmly bonded with the basic hose. Consequently, there is no tearing or tw

Strona 19 - Order Form

11General Pointer and Factsbent upSoft capHard capConnection Cable Exitforwardforwardhose sided or frontalhose sided or frontaltrace backtrace backcom

Strona 20

12General Pointer and FactsHeating hose Sensor External jacket Fittings Pressure hose1 = H 1002 = H 2004 = H 4005 = H 5006 = H 6007 = H 7008 = H 8009

Strona 21

Hillesheim GmbHAm Haltepunkt 12D-68753 Waghä[email protected]: 0049 (0) 7254 / 9256-0Fax: 0049 (0) 7254 / 9256-20

Strona 22

13General Pointer and FactsHeating hose Sensor External jacket Fittings Pressure hose3 = H 300 0 = Fe-CuNi1 = Fe-CuNi + limiter2 = PT 1003 = PT 100 +

Strona 23 - Installation Recommendations

14General Pointer and Factsfor type H 300 A + B + CTerminal caps of silicone.3 m connection cable. Order number H 300 B-SiTerminal caps of polyurethan

Strona 24

15General Pointer and FactsPFA- 200 °C or PTFE 250 °C core with 1 mm wall thicknessDN (NW) 4 6 8 10 12Min. bending radius / mm** 200 250 300 350 400Pr

Strona 25

16General Pointer and FactsJamming stressTensile stressto small bending radius enough distanceAbrasionenough distanceModelled after DIN 20066: 2002-10

Strona 26 - IP 6 8

17General Pointer and Factsr minr minr min≈ 1,5 ø dø dto small bending radiusInstallation RecommendationsAvoid twisting the hose when connecting it to

Strona 27

18General Pointer and FactsInstallation RecommendationsAbrasionenoughdistanceHeat insulationHeat build-up will occur if heating hoses are routed throu

Strona 28 - Heating Hoses

19General Pointer and FactsProtection grades for electrical equipment according to EN 60529Protection grades against solid foreign objects, marked fi r

Strona 29 - Industry Heating Hoses

20General Pointer and FactsNotes

Strona 30

Heating Hoses Temperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsHeating Hoses

Strona 31

Heating HosesIndustry Heating Hoses22Series H 100 / H 700H 200 / H 800Standard heating hoseApplications: Heating or heat-loss free transport of: oil,

Strona 32

IIIIIIIICompany PortraitYour partner for tailored electrical heat We have specialised in developing and manufacturing fl exible elec-trical heating hos

Strona 33

Heating Hoses23Industry Heating Hoses250 °CH 800 SpecialHeating hose system for co-extrusion for the plastics industryWill stand very high temperature

Strona 34

Heating HosesFittingConnecting cableElastomer capExternal jacket (glass fi ber)Thermical insulation (glass fi ber multi layer)Heating conductorPressure

Strona 35

Heating Hoses25Heated twin-hoseApplications: Polyurethane foam processing, epoxy resin systems, paint spraying systems, dual-component casting systems

Strona 36

Heating Hoses26Industry Heating Hoses100 °CHeating hose with internal heatingApplications: Low-viscosity and gaseous media such as water, oil, lye, ac

Strona 37

Heating Hoses27Industry Heating Hoses65 °C / 120 °C / 200 °CHeating hose with explosion approved heating conductorsAs a matter of principle, this heat

Strona 38

Heating Hoses28Industry Heating Hoses95 °C / 200 °CHDM 95 / 200Double-jacket heating hoseApplications: Explosion endangered areas. The HDM hose can be

Strona 39

Heating Hoses29Industry Heating Hoses60 °C / 200 °CHDM 60 / 62 heat transfer hoseThe HDM hose can be used as a HEATING or as a COOLING ELEMENT and it

Strona 40

Heating HosesIndustry Heating Hoses30900 °CSeries HRHeated pipe systemsApplications: Filters, valves, measuring gass distributor, cold zones and tanks

Strona 41 - Analytical Heating Hoses

Heating Hoses31Industry Heating Hoses90 °CTransfer/unload hoseHE heating hose has been especially developed to maintain the temperature of the most di

Strona 42

Heating Hoses32Industry Heating HosesArmatur(RD)DN(mm)Wand(mm)BD(bar)Bending radiusca. (mm) 44 x 1/6“ 20 6 10 150 52 x 1/6“ 25 6 10 175 58 x 1/6“ 3

Strona 43

IIProviding heatRetaining heat

Strona 44

Heating Hoses33Industry Heating Hoses60 °CSeries HW 19/25Heated water-hoseWater supply and drainage in winter or cold environments. Applications: Liv

Strona 45

Heating Hoses34600 °CAnalytical Heating HosesAnalytical heating hose with RSL fi tting and PTFE basic hoseApplications:Maintaining the temperature of e

Strona 46

Heating Hoses35Series H 300 AAnalytical heating hose with exchangeable inner cores, which protrude at the endsApplications:Maintaining the temperature

Strona 47

Heating Hoses36Analytical Heating Hoses180 °CAutomatically limiting analytical heating hose with fi rm PTFE inner core available in reels or by the met

Strona 48 - Flexible Tracer Heaters

Heating Hoses37Analytical Heating Hoses250 °CSeries H 300 CAnalytical heating hose with replaceable inner cores and screw fi ttingApplications:Maintain

Strona 49 - Heating Cords

Heating Hoses38200 °CSeries HAFHeating hose with integrated fi lter Analytical heating hose systems with integrated fi lter are a further development of

Strona 50

Heating Hoses39200 °CSeries HMIMini heating hoseApplications:Heating hoses for Gluetechnology within a control cabinet; fl exible connection components

Strona 51

Heating Hoses40200 °CHeated sleeve If you have an unheated fi tting and need to keep your medium at the right temperature, then our HIH heating sleeve

Strona 52

Heating HosesTemperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsFlexible Tracer Heater

Strona 53 - Heating Tapes

42Flexible Tracer HeatersHeating Cords250 °CType HSTMoisture-proof heating cordsThe HST is a PTFE insulated, inexpensive heating cord for heating smal

Strona 54

1. General Pointer and Facts2. Heating Hoses3. Flexible Tracer Heaters4. Surface Heating Elements5. Special Developments6. Temperature Controllers

Strona 55

43Flexible Tracer Heaters450 °CType HSHeating cord with tight winding radiiGlass fi lament insulated heating cord. Very fl exible, especially suit-able

Strona 56

44Flexible Tracer HeatersHeating Cords900 °CType HSQHigh temperature heating cordQuartz glass insulated heating cord for high temperatures. Very fl exi

Strona 57

45Flexible Tracer Heaters200 °CType EKL Single-wire heating cordEKL for the -areaThe EKL single-wire PFA heating cord is a very fl exible, fi xed-resis

Strona 58

46Flexible Tracer HeatersHeating TapesHeating tape preparation AccessoriesEx works assembly Self-assembly set KFE-80 KF-80For heating tapes: HBRC and

Strona 59

47Flexible Tracer HeatersHeating TapesPlexo connector system Ex-connection system for PSB and HSB heating tapesPlexo is the fi rst pluggable connector

Strona 60

48Flexible Tracer HeatersHeating TapesType HKSI 70 NiHighTechIntegral; HTI heating tape with the heating conductor as a sensorOn the HTI parallel heat

Strona 61

49Flexible Tracer Heaters60 °CType HKSP 20 Type HKSI 40Parallel heating tape by the metre can be made up as required Both the heating tapes HKSP and H

Strona 62 - MI-Heating Cable

50Flexible Tracer Heaters65 °CType HBRCType HBR Heating TapesSelf-limiting heating tapes (with and without -approval) The self-limiting heating tapes

Strona 63

51Flexible Tracer Heaters250 °CHeating TapesType HSTDNarrow version heating tapeOn this narrow heating tape, the PTFE insulated heating cable with ear

Strona 64

52Flexible Tracer HeatersHeating Tapes250 °CType HSTDDHeating tape with metallic braidThis heating strip combines a PTFE insulated heating cable havin

Strona 65 - Miscellaneous

IV1 General Pointer and FactsDescription and construction of a Hillesheim heating hose. . . . . . . . . . . . . . . .2Examples and fi e

Strona 66

53Flexible Tracer Heaters450 °CType HBSType HBHeating TapesOnly suitable for a dry environment, safety earthed and very fl exible design. Multiple glas

Strona 67

54Flexible Tracer HeatersHeating Tapes900 °CType HBQHigh temperature heating tapeVery fl exible heating tape, with high temperature stability and high

Strona 68

55Flexible Tracer HeatersMI-Heating CableType HIL-SSHeating cable with metal braiding stainless steel 1.4541Application potential:Submersible heaters,

Strona 69

56Flexible Tracer Heaters1000 °CType HIL-ICHeating cable with metal braiding inconel 2.4816Application potential:Radiation heaters, vacuum technology,

Strona 70 - Surface Heating Elements

57Flexible Tracer HeatersMI-Heating CablePractical examplesHeating cable length Cold end lengthFlexible stranded wire ca. 150 mmConnecting sleeveScrew

Strona 71 - Heating Mats

58Flexible Tracer HeatersMiscellaneousAccessoriesBracket of V2 A steel For fi xing the connection housing to piping or tanks. Insulating bushing for he

Strona 72

59Flexible Tracer HeatersAccessoriesGKB +160 °CAdhesive tape. Glass fabric with acrylate adhesive (curing) for fi xing heating strips and temperature s

Strona 73

60Flexible Tracer HeatersAccessoriesSJ + 200 °CClose pore, waterproof silicone hose for insulating pipes and hoses. Operating temperature up to 200°C.

Strona 74 - Heating Sleeves

61Flexible Tracer HeatersMiscellaneousAccessoriesFIL + 260 °CConnection wires of CuNi with PFE insulation for wiring in the tem-perature range up to 2

Strona 75

62Flexible Tracer HeatersMiscellaneousHeating tape sensor Thermostatic switchFor simplest control requirement and temperature monitoring. Technical da

Strona 76 - Barel Heating

VVHMI – Mini heating hose . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 39Heated sleeves. . . . . . .

Strona 77 - Barrel Heating

Heating HosesTemperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsSurface Heating Elemen

Strona 78 - Electric Heating Plate

64Surface Heating Elements60 °CType HP 60Robust heater tarps for large surfacesApplications:Heating or temperature regulation of large surfaces and co

Strona 79 - Glass Heating Elements

Surface Heating ElementsFlexible silicone heating mats, splash-proofThe silicone heating elements are characterised by highly uniform heat distributio

Strona 80

66Surface Heating ElementsType HMS …The heating mats that can be supplied at short notice, are very fl ex-ible, so that they can be used not only on fl

Strona 81

67Surface Heating ElementsHeating Sleeves250 °CType HMMHinged sleeves with metal jacketThe HMM heating sleeve is a complete heating element consisting

Strona 82 - Special Developments

68Surface Heating ElementsHeating SleevesExamplesSpecial types HFHHeating for vacuum systemsThese high vacuum pumps are heated with a removable, split

Strona 83

69Surface Heating Elements120 °CType HM 20 KRobust barrel heating mat Heating sleeves to heat segments of 200 litre barrels per DIN. Both the inner an

Strona 84

70Surface Heating ElementsBarrel Heating110 °CType HB 20 KHeavy-duty, stabile barrel base heating panel The design of aluminium and galvanised steel e

Strona 85

71Surface Heating Elements200 °CType HAP 200Electric Heating PlatePressure-proof aluminium electric heating plateApplications: These can be fabricated

Strona 86

72Surface Heating ElementsGlass-elements with which one can heat. That was made possible by special development to coat tempered saftey glass with a b

Strona 87

Heating HosesTemperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsGeneral Pointer and Fa

Strona 88

73Surface Heating ElementsHVT 1 basic element 250 °CRated voltage:12 – 400 V AC/DCPower consumption:up to 3 KW per m2Continuous temperature load:con

Strona 89

74Surface Heating ElementsGlass Heating ElementsSafety transformer RKG/SKGIsolating transformer in housingfor HVT – Glass heating elementsThis toroida

Strona 90 - Temperature Controllers

Heating HosesTemperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsSpecial DevelopmentsPr

Strona 91 - Information

76Special DevelopmentsSpecial Developments100 °CAirtherm air heaterAir heater with highly fl exible connector hoseThe Airtherm air heater was designed

Strona 92 - Series HT 41 / 42

77Special DevelopmentsSpecial Developments600 °CHFM – fl exible heating jacketsFlexible heating jackets are a further development of the heating tape p

Strona 93 - Series HT 43

78Special DevelopmentsSpecial DevelopmentsHIF tracer heatingFor hoses and pipesApplications:Frost protection during water analysis, in washing and cle

Strona 94 - Series HTI 16

79Special DevelopmentsSpecial Developments180 °CHTI-Heating tape with the heating conductor as a sensorThe HTI heating tape is supplied from a reel, c

Strona 95 - Series HT 55

80Special DevelopmentsSpecial Developments120 °CThis heating design - which features a special electronic temperature control unit - enables the utili

Strona 96 - Series HLD 55

81Special DevelopmentsSpecial DevelopmentsThick-fi lm heater elements, Miniature heater elementsHigh-performance hybrid systems with SMD technologyHybr

Strona 97 - Series HT 52

82Special DevelopmentsSpecial Developments

Strona 98 - Series HT 53

2General Pointer and FactsWhenever media needs to be transported from a device or a system to some other part of the device or system, and the piping

Strona 99 - Series UTR

Heating HosesTemperature ControllersSpecial DevelopmentsSurface heating elementsFlexible Tracer HeatersGeneral Pointer and FactsTemperature Controller

Strona 100 - Series HTL 13

84Temperature ControllersInformationPlug connectionSocket compatible temperature controller6 + PE (Binder 693 or similar) Standard up to 10A 1 Senso

Strona 101 - Electronic load relay

85Temperature ControllersThe self-programmable temperature controller HT 41 / 42 is a universal controller due to its free confi gurability, its option

Strona 102 - Series HT 54

86Temperature ControllersSeries HT 43 Electronic compact controllerThe temperature controller HT 43 is a universal controller for ma-chine building, p

Strona 103 - Heating tape sensor

87Temperature ControllersSeries HTI 16Integral Controller / Monitoring-CombinationThe device convinces by being optimally matched to our trace heat-in

Strona 104

88Temperature ControllersSeries HT 55The self-optimizing compact dual controller HT 55 is a universal controller for machine, system and equipment eng

Strona 105

89Temperature ControllersThermostat for high operational currentsThree-phase or deviating voltages can be switched to a fl oating contact via a fi tted

Strona 106 - 6 Temperature Controllers

90Temperature ControllersSeries HT 52Self-programmable microprocessor controller 96 x 96Maximum protection of high-capacity heaters is achieved throug

Strona 107 - Your contact persons

91Temperature ControllersSeries HT 53 Electronic plain thermostatThe dimensions of this controller are equivalent to two standard built-in cutouts and

Strona 108

92Temperature ControllersThermostat for wall fi tmentThis is a simple and inexpensive thermostat with PTC sensor, with internal and external adjustment

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